IO5202

Industrial IoT Remote I/O

  • Access data through Modbus/TCP/RTU/ASCII
  • Supports MQTT for IIoT applications
  • 2 x redundant LAN ports
  • Support for MQTT Security over TLS
  • Optional WiFI version with Client mode
  • Up to 20 x different I/O combinations available
  • Industrial EMC protection
  • Wide operating temperature range: -40ºC~70ºC*

 

* non-wireless models only

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As an IIoT I/O module, ATOP’s IO5202 Series is a compact solution for connecting digital and analog devices and sensors, enabling you to monitor, acquire and process data from remote sensors and control digital and analog outputs. The IO5202 Series is a cost-effective solution for integrating existing applications into an IIoT framework, such as automated manufacturing, building management and control, and agricultural and irrigation systems.

For applications in which running cable can be impractical, then the IO5202 WiFi-equipped version is a cable-free solution for widely disappeared devices and sensors, which also allows for better scalability for operations that continue to evolve and grow.

Offering plug-and-play simplicity, the IO5202 Series supports numerous protocols, including Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features of the IO5202 Series, data can be polled, logged, or even automatically pushed when I/O statuses change.

Supporting numerous configurations options to support various types of digital I/O, analog I/O, and relay scenarios, the IO5202 Series has been designed for demanding industrial applications that require compact solutions while delivering high network performance. Supporting a wide operating temperature range of -40ºC~70ºC* and Industrial EMC protection, the IO5202 Series can perform under a variety of environmental conditions, such as power input voltage, shock, drop and vibration.

 

* non-wireless models only

 

APPLICATION

In situations where running cable is impractical, IO5202 WiFi-equipped version comes handy as a cable-free solution for widely disappeared devices and sensors. It also allows for better scalability for operations that continue to evolve and grow.

The IO5202 Series supports Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features, data can be polled, logged, or even automatically pushed when I/O statuses change. Also, data can be pushed to connect and interact with a public or private cloud servers.

 

 

ETHERNETSTANDARD
ComplianceIEEE802.3 for 10BASE-T
IEEE802.3u for 100BASE-T(X)
Number of ports2x RJ45
Transmission Rate10/100 Mbps
Auto MDI/MDI-XYes
SERIALVALUE
ModeRS-232/ RS-422 / RS-485 (2-wire and 4-wire)
Number of ports1x
Connector5-pin 3.81mm Terminal Block (-TB models) or 9-pin D-Sub9 (-DB models)
Baud rate1200~234,000 bps
Data bits7,8 software selectable
Stop bits1,2 software selectable
Auto-detectionRS-485 auto-detection by hardware
Wireless LAN (-W version only)VALUE
Standard802.11b (2.4GHz)
802.11g (2.4GHz)
802.11n (2.4GHz)
Antennas1x RP-SMA(F) connector
Max. Throughput72.2Mbps using 20MHz bandwidth - 150Mbps using 40MHz bandwidth
FrequenciesFCC/IC (US/CA): 2412~2462MHz; TSI(EU)/Japan: 2412~2472MHz
EncryptionWPA, WPA2, 802.1x, 802.11i, Open, Shared Key, Pair-wise-key
authentication
POWERVALUE
Input Voltage12-48VDC
Input Current0.6~0.2A
Max. Power Consumption9.6W
Reverse polarity protectionPresent
Connector5.08mm 3-Pin Lockable Terminal Block
LEDVALUE
IndicatorsPWR, RUN, RJ45 Act/Link, COM1 Tx, COM1 Rx, Wireless
SOFTWARE FEATURESVALUE
ProtocolsTCP, IPv4, UDP, DHCP Client/Server, HTTP, HTTPS, NTP client, Telnet, ARP,
SNMPv1,v2c,v3, serial console(on-board connector), MQTT, MQTT Security over
TLS, SMTP/ SMTP with TLS
Wireless Options (-W only)Client mode
I/O accessModbus TCP/RTU/ASCII, MQTT publisher/subscriber
Other I/O software featuresMirror function
PHYSICAL CHARACTERISTICSVALUE
HousingIP30 protection according to EN 60529
MaterialSPCC
Dimension (W x H x D)45.3 x 89.6 x 110 mm
Weight350g
InstallationDIN-rail or wall-mount (optional)
ENVIRONMENTAL LIMITSVALUE
Operating Temperature-40~70ºC (-40~158ºF) - 0~65ºC (34~149ºF) Wireless version only
Storage Temperature-40~85ºC (-40~185ºF) - -20~85C (-4~185F) Wireless version only
Ambient Relative Humidity5~95% RH (non-condensing)
DIGITAL INPUTSVALUE
Input TypeSingle status (wet or dry contact) or counter
Dry contactLogic 1: short to GND, Logic 0: open
Wet contactLogic 1: 0 to 3 VDC, Logic 0: 10 to 30 VDC
Counter Frequency250 Hz
Isolation3K Vrms
DIGITAL OUTPUTSVALUE
Output TypeOutput or Pulse output
Nominal Voltage30 VDC
Current Ratingmax 500 mA totally
Over-voltage Protection45 VDC
Over-current Protection2.6A
Over-temperature shutdown175ºC
Isolation3K Vrms
RELAY OUTPUTSVALUE
FormForm A power relay
Isolation resistance1G Ω @500VDC
Isolation between contacts3K Vrms
ANALOG INPUTSVALUE
Output TypeVoltage/Current Software Selectable
Voltage RangeVoltage: ±10 VDC
Current RangeCurrent: 4 to 20 mA
Resolution16 bits
Accuracy±0.1% FSR @ 25 ºC
Load ResistorInternal resistor, 500Ω
ANALOG OUTPUTSVALUE
Output TypeVoltage/Current Software Selectable
Voltage RangeVoltage: ±10 VDC
Current RangeCurrent: 4 to 20 mA
Resolution16 bits
Accuracy±0.1% FSR @ 25 ºC
Load ResistorInternal resistor, 500Ω
CERTIFICATIONSTANDARD
SafetyEN62368-1
EMCEN55032:2015+AC:2016, EN61000-6-4:2007+A1:2011, EN55024:2010+A1:2015, EN61000-6-
2:2005+AC:2005, EN301489-1 v2.2.0 / EN301489-17 v3.2.0
FCC Part 15B
FCC Part 18
RadioFCC Part 15.247 for WIFI b/g/n
EN300328 V2.1.1 for WIFI b/g/n
STANDARDVERSIONITEMTEST POINTVALUELEVEL
IEC 61000-4-22009ESDContact Discharge
Air Discharge
±4KV
±8KV
2
3
IEC 61000-4-32010RS80-1000MHz
1.4-6.0GHz
10(V/m)
3(V/m)
3
2
IEC 61000-4-42012EFTDC Power Port
Signal Port
±1.0KV
±1.0KV
2
3
IEC 61000-4-52017SurgeDC Power Port
DC Power Port
Signal Port
Line-to Line± 0.5 KV
Line-to Earth± 1 KV
Line-to Earth± 1 KV
2
2
2
IEC 61000-4-62013CSDC Power Port10 V rms3
IEC 61000-4-82009PFMFEnclosure30A/m4
CERTIFICATIONSTANDARD
ShockMIL-STD-810F Method 516.5
DropMIL-STD-810F Method 516.5
VibrationMIL-STD-810F Method 514.5 C-1 & C-2
RoHSYes
MTBF22.66 Years
Warranty5 Years

Drawing

All
MODEL NAMEPART NUMBERDESCRIPTION
IO5202-DB-16-0-0-01P1IO520200001G1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-TB-16-0-0-01P1IO520200002G1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-DB-0-0-8-01P1IO520200003G1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 AIs
IO5202-TB-0-0-8-01P1IO520200004G1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 AIs
IO5202-DB-6-2-4-01P1IO520200005G1x RS232/422/485 DB9, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-TB-6-2-4-01P1IO520200006G1x RS232/422/485 TB5, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-DB-8-4-0-01P1IO520200007G1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-TB-8-4-0-01P1IO520200008G1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-DB-0-0-4-41P1IO520200009G1x RS232/422/485 DB9, 2x 10/100 Mbps, 4 AIs, 4 AOs
IO5202-TB-0-0-4-41P1IO52020000AG1x RS232/422/485 TB5, 2x 10/100 Mbps, 4 AIs, 4 AOs
IO5202-DB-16-0-0-0-W1P1IO52020000BG1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DOs, 8 DIs Wi-Fi
IO5202-TB-16-0-0-0-W1P1IO52020000CG1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DOs, 8 DIs Wi-Fi
IO5202-DB-0-0-8-0-W1P1IO52020000DG1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 AIs, WiFi
IO5202-TB-0-0-8-0-W1P1IO52020000EG1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 AIs, WiFi
IO5202-DB-6-2-4-0-W1P1IO52020000FG1x RS232/422/485 DB9, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys, Wi-Fi
IO5202-TB-6-2-4-0-W1P1IO52020000GG1x RS232/422/485 TB5, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys, Wi-Fi
IO5202-DB-8-4-0-0-W1P1IO52020000HG1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DIO, 4 Rlys, WiFi
IO5202-TB-8-4-0-0-W1P1IO52020000IG1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DIO, 4 Rlys, WiFi
IO5202-DB-0-0-4-4-W1P1IO52020000JG1x RS232/422/485 DB9, 2x 10/100 Mbps, 4 AIs, 4 AOs, WiFi
IO5202-TB-0-0-4-4-W1P1IO52020000KG1x RS232/422/485 TB5, 2x 10/100 Mbps, 4 AIs, 4 AOs, WiFi
MODEL NAMEPART NUMBERDESCRIPTION
SDR-75-2450500752240001G75W DIN-Rail 24VDC pwr supply, 88~264VAC / 124~370VDC input
UN315-1212(US-Y) LV650500151120003GY-Type (5.08 mm) power adaptor, 100-240VAC input, 1.25A @ 12VDC output, US plug, LV6.
UNE315-1212(EU-Y)LV650500151120013GY-Type (5.08 mm) adaptor, 100-240VAC input, 1.25A @ 12VDC output, EU plug
ADP-DB9(F)-TB559906231GFemale DB9 to Female 3.81mm TB5 Converter
WMK-454-Black70100000000043GBlack Aluminum Wall Mount Kit

Utility

Version Name Time Size Download
v5.60 Management Utility 2021-01-18 23.65 MB

Firmware

Version Name Time Size Download
v1.25 IO5202 Firmware 2021-01-08 12 MB
v1.19 IO5202 Firmware 2020-06-15 12 MB

Datasheet

Version Name Time Size Download
v1.2 Datasheet EN 2021-01-08 523.87 KB
v1.1 Datasheet EN 2020-10-27 523.8 KB
v1.0 Datasheet EN 2020-08-27 520.71 KB
v0.9 Datasheet EN 2020-06-19 521.27 KB
v0.8 Datasheet EN 2020-05-08 394.69 KB
v0.7 Datasheet EN 2020-04-09 391.38 KB

Manual

Version Name Time Size Download
v1.3 IO5202 User Manual 2021-01-08 1.68 MB
v1.2 IO5202 User Manual 2020-10-27 1.6 MB
v1.1 IO5202 User Manual 2020-06-17 1.6 MB

Hardware Installation Guide

Version Name Time Size Download
v1.0 IO5202 Hardware Installation Guide 2020-06-11 3.43 MB

Test reports

Version Name Time Size Download
v1.0 IO5202 Certifications CE EMC & RF 2020-06-11 10.04 MB
v1.0 IO5202 Certifications FCC Part 15 B 2020-06-11 7.97 MB
v1.0 IO5202 Certifications FCC Part 18 2020-06-11 8.34 MB
v1.0 IO5202 Certifications LVD 2020-06-11 3.41 MB

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